GENERATING VALUE, DELIVERING SUSTAINABILITY

Eco-Processed Pozzolan (EPP) is a high-quality cement replacement material manufactured from the calcination of pozzolanic minerals utilised in the palm oil industry.

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EPP at a Glance

EcoOils EPP is a quality-assured calcined natural pozzolana, making it an ideal cement substitute for ready-mixed, precast concrete, and building material products.

EPP Manufacturing Process

EPP originates from bleaching earth, a montmorillonite type used in the palm oil industry. It is incorporated in the refining process to convert crude palm oil into refined, bleached, and deodorized palm oil. Through our parent company's proprietary technology, spent bleaching earth is extracted, refined, and calcined via heat treatment, creating Eco-Processed Pozzolan. EPP is a SIRIM-certified processed material that is not classified as scheduled waste.

EPP Benefits

Sustainable
Carbon Footprint - Using EPP as a cement replacement significantly reduces the construction industry's carbon footprint. Cement production is a high-emission process; thus, decreasing cement usage in concrete and building materials ultimately reduces CO2 emissions and fossil fuel consumption.

Landfills - Before EcoOils' intervention, Spent Bleaching Earth was disposed of in landfills. Processing SBE into EPP effectively reduces landfill waste associated with the palm oil industry.

Improved Service Life - Increased durability of concrete and building materials made with EPP reduces necessary repairs and extends the structures' service life.
Durable

Ettringite - The reaction of tricalcium aluminate in Portland cement with sulfate ions in the presence of [Ca(OH)2] forms a new hydrate occupying a larger volume than existing particles. Larger ettringite causes internal stress in hardened concrete, leading to cracks. Lower [Ca(OH)2] content and reduced permeability with EPP usage significantly increase sulphate attack resistance.

Chloride Ingress - The denser cement paste with EPP reduces chloride ion penetration that can corrode steel reinforcements.

Alkali-Silica Reaction (ASR) - Some aggregates contain reactive silica that reacts with hydroxyl ions in concrete's pore water. This reaction produces an expanding gel that can cause extensive cracking as internal pressure increases. Using EPP mitigates this with lower [Ca(OH)2] content and reduced pores in concrete. 

Heat of Hydration - EPP usage substantially reduces thermal cracking and shrinkage associated with heat released from exothermic cement hydration reactions.

Sensible

Surface Finish - The denser paste resulting from EPP usage reduces pores and improves surface finish.

Quality Control and Monitoring - EPP is sold directly by EcoOils, ensuring product consistency and accountability, unlike other cement replacement materials traded by intermediaries.

Cost-Effective - EPP's lower density allows for a higher yield in concrete mix, requiring less consumption compared to other cement replacement materials.

Processed Material Classification - EPP is manufactured using EcoOil's proprietary technology, calcinating the pozzolanic material and classifying it as a processed material.

Plant Locations - Our plants are strategically distributed across the country to serve customers nationwide. 

For EPP enquiries, please e-mail us at epp@ecooils.com.my

Ecooils ePP Enquiry Form